Cap production and assembly
Key Elements of the Production Line
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MoldingAt the molding stage, the functional characteristics and design of the future product are "embedded" in the mold. We supply both the most popular mold standards for injection molding and develop and manufacture custom solutions for your needs.Injection Molding Solutions -
Injection MoldingTo build productive and uninterrupted lines with high output, we use
high-precision injection molding machines from our partner Demag. Demag IMMs have proven the company’s commitment to strict quality standards. The machines are productive, economical, simple and convenient to operate, and their compact design allows placement in a small footprint.Injection Molding Solutions -
Sorting and positioningProper product positioning on the assembly line ensures high production speed and assembly accuracy. Our range includes all types of machines for line feeding and product orientation, which allows us to build effective solutions for enterprise tasks.Sorting and Orientation Solutions
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AssemblyCSS assembly machines have a wide range of configurations for assembling caps and other closure systems. Within a single platform, several production processes can be implemented, such as folding, screwing, leak testing, and others. Such machine layout not only reduces space requirements for line placement, but also significantly reduces order fulfillment time by performing and controlling several critical operations simultaneously.Cap Assembly Solutions
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Quality ControlQuality control systems will ensure precise compliance with product specifications during assembly and prevent defects from reaching shipment, maintaining their effectiveness at speeds up to 3000 units per minute. Control of leak tightness, correct assembly, product geometry, color, contamination, and other defects can be either installed as an external peripheral device or built into the machine for continuous assembly.Quality Control Systems
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MarkingCap personalization and precise compliance with marking requirements at high speed. Equipment for laser marking, labeling, or "Fair Sign" system application processes up to 3000 units per minute, controls correct application in 3 planes, and sorts out deviations for precise compliance with customer specifications and regulatory requirements.Marking and Personalization Solutions
Solution for Every Stage of Cap Production
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Precisely tailored
to your needsThe modular line design system, practical experience, and strict requirements for results allow for competent configuration of each line element and ensure precise compliance with the characteristics of the manufactured product, whether it be a standardsingle-component water cap,multi-component dairy cap, or other complex ornon-standard products. -
We ensure
line reliabilityOur equipment has been tested with billions of finished product units at the facilities of the largest manufacturers and consumers of closure systems. Adherence to strict standards at every stage of cooperation provides our clients with reliability, performance, and confidentlong-term partnerships with predictably positive results. -
Support and
ServiceWe are responsible for every line element we supply. We will configure equipment operation forhigh-quality and uninterrupted product release, ensure proper operating conditions, and help resolve issues that may arise during operation.
Examples of Completed Projects
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Food Products
Three-component cap assembly line for a space-constrained facilityThe largest cap and preform manufacturer in the CIS.More details
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Food Products
38 mm cap slitting lineA global leader in food closure manufacturing.More details
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Medicine
Cap coding line for challenging colorsA major cap and preform manufacturer in need of a unique solution.More details
